Horizontal Autoclave

Sterilization is a process of killing microorganisms with the help of a steam sterilizer at 121°C & a steam pressure of 15 to 20 PSI. Horizontal autoclaves are high-speed high-pressure autoclaves designed at our state-of-the-art manufacturing unit under the supervision of experienced personnel following ASTM standards. Yatherm manufactures Horizontal Steam sterilizers in Round shape and Rectangular shapes with all standard features for Hospitals, Pharmaceuticals, Biotechnology industries, Food Industries, Biomedical waste management industry & packaging industries.

Yatherm NABL-certified horizontal Steam Sterilizer is specially designed for NABH hospitals equipped with 21 CFR microprocessor-based Controllers. We invite our clients to visit our manufacturing unit once to see the complete making of a high-speed high-pressure autoclave. Yatherm designed all Horizontal sterilizers in triple-walled construction for fast temperature recovery after running a cycle.

Our Steam Sterilizer gives accurate temperature and pressure inside the sterilization chamber needed for the sterilization process of surgical instruments, laboratory instruments & glassware. High-Pressure Steam sterilizer chambers and boilers are designed with a thick stainless steel sheet. Our HPHV autoclave gives a highly satisfying performance & the best price in India & the world market.

Application

• Hospitals
• Mushroom Spawn Production
• Pharmaceutical Industry
• Food Industry
• Chemical Industry
• Universities
• Medical Centers
• Research Institutes
• Animal Testing Labs
• Primary Health Centers
• Testing Centers

Steam Sterilizer Features:

Horizontal Steam Sterilizer Construction:

Yatherm Horizontal autoclave sterilizer has triple-walled construction made up of complete stainless steel 304 & has the advantage of low water consumption, low power supply & fast heating. Horizontal autoclaves can store steam in jackets after one cycle competition for the second cycle. The high-speed Horizontal autoclave gives a completely dry sample in comparison to the double-walled vertical autoclave.

Horizontal Autoclave Controlling device:

Yatherm Autoclaves are Equipped with temperature overshoot and pressure overshoot automatic protection devices. Temperature overshoot controlled by Microprocessor-based PID controller whereas Higher pressure controlled by vacuum controller.

Temperature Controller – Yatherm Provides a microprocessor-based PID controller consisting of a temperature, timer with a buzzer alarm. The controller has a double LED display for set and process values with a time of 9999 minutes.

21 CFR controllers display F0 value with an online data recording facility without any manipulation.  15 minutes at 121.1 degrees gives an F0 value of 15 points; it is an important factor these days in the sterilization of surgical instruments in the pharmaceutical industry.

Pressure Controller

Yatherm Scientific offers a made-in DENMARK pressure controller for the safety of the user and autoclave. The pressure controller cuts off the electrical supply of heaters when it reaches to set value.

DOORS:

The sterilizer can be designed in a single door or double door with a radial locking provision. Negative or positive pressure doesn’t allow the door to open until it comes to atmospheric pressure.

Trolley

The trolley can be designed in stainless steel or Mild steel with SS wheels for easy mobility. The trolley is a very essential part of the horizontal sterilizer which saves material from contamination.

Multi-Port Valve

The multi-port valve controls the speed of steam purging, steam transfer from the jacket to the chamber, vacuum exhaust, the slow exhaust.

Moisture Trap

A moisture trap is designed for removal of cold moisture from the chamber when a multi-port valve transfers the steam from the jacket to the sterilization chamber during the sterilization cycle.

Vacuum Breaker

Condensed steam creates a vacuum inside the chamber and the jacket and vacuum breakers safeguard the user and machine from shrinkage. Vacuum breakers fitted on top one for sterilization chamber and second for jacket. All Pipe connections are made from SS 304/SS316 of the BSP standard.

Emergency On/Off

It releases all steam pressure from the chamber by opening all solenoid valves in case of an emergency. It is one of the safety features of a Horizontal sterilizer.

Steam Generator / Boiler:

Steam generator designed according to the sterilization chamber size capacity.

Boilers are Manufactured with ISI mark u shape water heaters with low water cut-off systems and glass windows for water level indicators.

High-Speed type.

A high-speed term is used for a speedy sterilization cycle by increasing the load of horizontal autoclaves.  Hospital operation theaters require high-speed autoclaves for the sterilization of surgical instruments.

Optional Accessories

Water Motor 

• Feed Water Arrangement
• Auto cut-off system
• The water Motor starts on Low water indication
• Save Heating element

Process Control Unit

• Semi-automatic System
• A fully automatic system
• Programmable System

Vacuum System (Drying Function)

This is an auxiliary drying function, which is used to vacuum dry the sterilized items.

• Vacuum drying/air removal with the help of the water ring vacuum pump
• Pre-vacuuming
• Post-vacuuming
• Pulsation
• Complete air removal in the form of trapped moisture
• Completely Dry Sample

PLC w/ HMI (Automatic Operation of The Program)

Horizontal autoclave is manufactured in such a way it needs no human interference. The water motor is connected with the machine, so no need of manual water replenishment. No need to select the program daily, once you set the parameters it will automatically starts from where it ended. Equipment can complete the whole cycle from water injection to drying the samples without human effort. After cycle completion an alarm will buzz and release the steam from the chamber and doors are ready to open.

• Touch Screen Panel
• Better User Experience
• Data Logging of Temperature and Time
• Real-Time Temperature and Pressure Graph
• Preset Programs
• USB Port
• Animation
• Real-Time Printing

Castor Wheels

• Heavy-duty Lockable castor wheels
• Easy mobility
• User Friendly

Water Softener

• Provides Good Quality Water for Boiler
• Stops Salt deposition on heaters & Sensor
• Avoids Rusting in the Boiler
• Gives Long Life to Autoclave

Steam Sterilizer Technical Specification

Round Horizontal Autoclave Dimensions

Rectangular Horizontal Autoclave Dimension