Industrial steam food sterilizer Retort Autoclave / Water Spray Retort Autoclave Machine/Industrial Rotary Canned food sterilizer Retort autoclave/ Water Immersion Canned Food Rotary Autoclave Food Sterilizing Machine/Autoclave water spray Retort Autoclave High Pressure Food Processing Retort / Industrial Water Bath Type Retort Machine Cans Pouch Autoclave Sterilizer
What is Food Retort Sterilizer?
The Water spray retort sterilizers are specially designed for the canned food and beverages sterilization. Retort sterilizers are different from the regular steam sterilizer used in the hospitals, laboratory and clinics. Water bath type retort autoclaves has three types of spraying feature like cascading spray, water spray retort & side spray. Customer can choose spray type according to the sterilization process required for the material going to be sterilized. The side spray retort are designed for the soft packaging products where cascading spray is very much suitable for hard canned products like baby food packed in steel cans. Water spray retort can sterilize all kind of packed container food. Water spraying process onto the canned products are achieved by water pump & water spraying nozzles fitted in the retort for the purpose of sterilization. Food Retort sterilizers are fully automatic with accurate temperature and pressure control system designed for a section of food material.
Unlocking Food Safety: Exploring Autoclave Food Sterilizers
Autoclave food sterilizers, also known as retorts, are indispensable tools in the food processing industry, ensuring the safety and longevity of various food products. These multifunctional autoclaves are designed to subject food items to high-pressure steam, effectively sterilizing them and extending their shelf life. Yatherm Scientific offers a range of advanced autoclave food sterilizers, including water spray retort autoclaves, designed to meet the diverse needs of food manufacturers worldwide.
Applications and Industries of Autoclave Food Sterilizers: Retorts are the basic requirement of food processing industries. Industries with food based product line that has shelf stable food processing unit are mentioned below. In these industries, autoclave food sterilizers play a crucial role in ensuring the safety and quality of food products by effectively eliminating harmful microorganisms, bacteria, and pathogens.
- Food and beverage processing
- Milk & fruit juices
- Canning and packaging
- Tea and Coffee
- Ready-to-eat meal production
- Baby food and Pet foods
- Pharmaceutical and nutraceutical manufacturing
- Ready to used meals
- Astronaut food and sauces
Working principle
Retort Autoclaves works on the same principle of steam sterilizers. Place the canned products inside the retort autoclave and close the door. Retort Autoclave doors are manual, secured & safe with triple safety door interlocking system. Use the touch panel HMI for the selection of sterilization method and download the complete process of the same. After selection of the program, whole process will be followed automatically according to the parameters.
The Food sterilizers spiral tube type heat exchangers are used at the time of heating and cooling process. This type of food sterilizers are also known as the water spray retort autoclave that has continuous shower of water in different directions. Water passes in to the retort from the shell side where steam and chiller water passes from the tube side and it saves the sterilized products from the direct contact of steam and cool water. During the running cycle steam pressure inside the chamber is controlled by intake and release of compressed air through the solenoid valves.
After completion of the sterilization cycle a buzzer alarm signal will be visible on screen. After releasing the complete pressure door can be opened with safety glass and apron. Now material is sterilized and ready to unload from the chamber. Triple safety interlocking makes the retort doors more safe and easy to use, as it can not be opened under positive pressure.
Control System and Functions:
Yatherm’s autoclave food sterilizers are equipped with advanced control systems that allow for precise regulation of temperature, pressure, and sterilization cycles. These systems ensure optimal conditions for thorough sterilization while minimizing energy consumption and operational costs. Additionally, these autoclaves may feature programmable settings, automatic shut-off mechanisms, and safety interlocks to enhance user convenience and operational safety.
Sterilization Process:
During the sterilization process, food items are loaded into the autoclave chamber and subjected to high-pressure steam. The steam penetrates the food, reaching temperatures and pressures sufficient to eradicate microbial contaminants effectively. This sterilization process is crucial for preserving the safety, quality, and nutritional value of food products.
Product Features of Yatherm Scientific’s Autoclave Food Sterilizers:
- High-pressure steam sterilization for thorough decontamination
- Precise temperature and pressure control for optimal sterilization conditions
- Programmable settings for customizable sterilization cycles
- Automatic shut-off and safety interlocks for enhanced user safety
- Stainless steel construction for durability and corrosion resistance
- User-friendly interface for easy operation
- Energy-efficient design for cost-effective sterilization
- Comprehensive validation and compliance with industry standards
- Multiple chamber sizes available to accommodate various production volumes
Technical Specification
| Machine | Parameter | ||
| Model Number | Retort 150 | Retort 500 | Retort 1500 |
| Sterilization tank(below) Inner diameter*length | 500 mm *800mm | 700 mm*1200mm | 900 mm*1800mm |
| Hot water tank (top)Inner diameter*length | 500 mm*800mm | 700 mm*1200mm | 900 mm*1800mm |
| Design Pressure (Mpa.） | 0.35 | 0.44 | 0.44 |
| Max Working Pressure（Mpa.） | 0.30 | 0.44 | 0.44 |
| Max Working Temperature | 145℃ | ||
| Electric heating power | 18kw*2 | 36kw*2 | 36kw*2 |
| Sterilization tray | 3pcs | 3pcs | 3-4pcs |
| Sterilization cart | 1 | 1 | 2 |
| Voltage | 380V | ||
| Material | SS304/(SS 316 -Optional) | ||
Proper Autoclave Food Sterilizer Installation Process:
Ensuring proper installation of autoclave food sterilizers is essential for optimal performance and safety. It is recommended to consult with qualified technicians or engineers to assess the installation site, ensure proper ventilation, and comply with all safety regulations.
Additionally, users should undergo comprehensive training on the operation and maintenance of the autoclave to maximize efficiency and prolong its service life.
What Sets Yatherm Scientific Apart?
Yatherm Scientific stands out in the market for its commitment to excellence, innovation, and customer satisfaction. When it comes to purchasing autoclave food sterilizers or any laboratory equipment, Yatherm offers several advantages:
Quality Assurance: Our Retort food sterilizers undergo rigorous testing and validation to ensure reliability and performance consistency.
Customization Options: We offers customization options to tailor autoclaves to specific user requirements and applications.
Technical Support: Yatherm provides comprehensive technical support, including installation, training, and ongoing assistance, ensuring smooth operation and optimal performance.
Global Reach: With a global presence and distribution network, Yatherm ensures timely delivery and reliable service to customers worldwide.
Competitive Pricing: We offers competitive pricing without compromising on quality, making its autoclaves accessible to a wide range of industries and budgets.
Yatherm Scientific’s autoclave food sterilizers stand as a testament to innovation and reliability in food safety technology. With advanced features, precise control systems, and comprehensive support, these autoclaves provide food manufacturers with the assurance of safe and high-quality products.
Explore Yatherm’s range of autoclave food sterilizers and elevate your food safety standards today. Visit yatherm.com for more information on autoclaves and other cutting-edge laboratory equipment.
TYPES OF TRAY, CHAMBER & BASKET TYPE
